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Safety-Critical gravity die casting hubstruts for North America's Off Road Vehicles Leader

【Background】

BAOFA PRECISION, in collaboration with a global leader in off-road vehicles industry, successfully developed and launched the safety-critical aluminum hubstrut using gravity die casting method.

【Expertise Involved】

  Conduct mold flow simulations to evaluate the part feasibility and quality

  Optimized design with reinforced ribs and added material for higher strength and Assy support

  X-ray detection to validate the final structural performance

【Benefits】

 ■ 15% lowered CNC machining cycle time with unique pre-rough-machining concept 

 ■ Several design and technical meetings with customer resulted in 20% weight reduction 

 ■ Quickly ramp up capacity to meet customer high-volume demands